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What is Mechanical Material Handling? How do they classified? Explain different risk factors in Mechanical Material Handling.

 Mechanical Material Handling refers to the use of mechanical equipment or devices to move, lift or transport materials, products or goods from one place to another. This can include equipment such as cranes, forklifts, conveyors, hoists, and other machinery.

Classification of Mechanical Material Handling: Mechanical material handling can be classified into the following categories:

1. Cranes - Cranes are used to lift and move heavy loads vertically and horizontally. They are typically used in construction, manufacturing, and shipping industries.

2. Conveyors - Conveyors are used to transport materials from one location to another. They can be used to transport items of various sizes and shapes, including packages, boxes, and bulk materials.

3. Forklifts - Forklifts are used to lift and move heavy loads over short distances. They are commonly used in warehouses and manufacturing plants.

4. Hoists - Hoists are used to lift and lower heavy loads vertically. They are typically used in construction and manufacturing industries.

Risk factors associated with Mechanical Material Handling:

1. Mechanical Failure - The equipment used in mechanical material handling can malfunction, leading to serious injuries or fatalities.

2. Improper Use - Operators who are not properly trained or who fail to follow proper safety procedures can cause accidents.

3. Overloading - Overloading equipment such as cranes and forklifts can cause them to tip over or malfunction, resulting in serious accidents.

4. Struck-by Accidents - Workers can be struck by the equipment, the load being lifted, or other objects in the area.

5. Pinch Points - Mechanical equipment can create pinch points, which can lead to crushed or amputated fingers and limbs.

Preventive measures to prevent back injuries in Mechanical Material Handling:

1. Proper Training - Employees must receive proper training on the safe operation of equipment and should be trained on how to recognize and avoid hazards.

2. Maintenance - Equipment should be regularly inspected and maintained to ensure that it is in good working order.

3. Load Limits - Equipment should not be overloaded, and load limits should be clearly marked and adhered to.

4. Use of Personal Protective Equipment - Workers should wear personal protective equipment such as gloves, hard hats, and safety glasses when working with mechanical equipment.

5. Ergonomic Design - Equipment should be ergonomically designed to reduce the risk of back injuries, such as having adjustable seats and controls.

6. Proper Lifting Techniques - Workers should be trained on proper lifting techniques to reduce the risk of back injuries. This includes keeping the back straight, bending at the knees, and using the legs to lift.

7. Communication - Workers should communicate with each other to ensure that they are aware of their surroundings and can avoid accidents.

In conclusion, mechanical material handling can be a valuable tool in many industries, but it also comes with its own set of risks. Proper training, maintenance, and the use of personal protective equipment can help prevent accidents and injuries in the workplace.

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